ZhongYi Gear Manufacturer (a member of ZhongYi Machinery)

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custom oil pump gears

Custom Oil Pump Gears & Hydraulic Pump Gear Sets

Precision spur and helical oil pump gears, gerotor pump rotors, and hydraulic pump drive shafts engineered for maximum volumetric efficiency, smooth flow, and long pump life.

Customization

100% to CAD / Sample

Pressure Rating

Up to 25 MPa / 250 bar

DFM Analysis

< 24 Hours Turnaround

Testing Standard

100% Bench Tested

ZhongYi precision oil pump gear set with integral drive shaft and ground tooth profiles

Product overview

Custom Oil Pump Gears & Hydraulic Pump Gear Sets manufacturing starts with confirmed technical requirements.

Review machine application, displacement, working pressure, port threads, and rotation direction before requesting a quotation.

In hydraulic gear pumps and engine lubrication systems, the gear pair is the heart of fluid displacement. Internal clearances determine volumetric efficiency, operating pressure capability, and noise levels. ZhongYi is an established Tier-1 and Tier-2 supplier of precision oil pump gears, providing matched gear pairs and drive shafts to leading engine and pump manufacturers (including Weichai Power and Gaomi Runda partner supply lines). We produce external spur and helical pump gears, crescent internal gear sets, and gerotor-style pump rotors. Our precision end-face grinding achieves parallelism within 0.003 mm to eliminate internal oil slippage under pressures up to 25 MPa.

Rated Pressure Up to 25 MPa (250 bar)
Max Speed Up to 3,600 r/min
Quality Control 100% Flow & Pressure Test
ZhongYi precision oil pump gear set with integral drive shaft and ground tooth profiles
Custom Oil Pump Gears & Hydraulic Pump Gear Sets Factory Genuine Spec

Selection guidance

How to specify a custom oil pump gears & hydraulic pump gear sets for quotation.

Use equipment model, OEM reference numbers, rotation direction, and port threads to verify exact replacement compatibility.

For custom oil pump gear quotation, provide gear tooth data (module, tooth count, pressure angle, tooth width), shaft and bore specifications, required end-face parallelism, operating speed range, fluid viscosity, and peak working pressure. If replacement sets are needed, sending sample gear pairs allows our metrology lab to measure flank profiles and cavity meshing dimensions accurately.

Technical specifications

Core technical parameters for engineering and procurement review.

Product Type External pump gears, internal gear pump sets, gerotors, and integral pump shafts
Working Pressure Up to 25 MPa (250 bar) for hydraulic series; 0.3 - 1.2 MPa for engine lube series
Module Range Normal Module Mod 1.0 - 4.5
Materials 20Cr, 20CrMnTi, 40Cr, 42CrMo, or high-density sintered alloy steel (powder metallurgy)
End-Face Flatness & Parallelism Ground to ≤ 0.003 mm with surface roughness Ra ≤ 0.2 µm
Tooth Flank Roughness Ra ≤ 0.4 µm (CNC gear ground or precision shaved)
Tooth Profile Optimization Modified tooth root clearance and tip relief to prevent fluid trapping and cavitation
Radial & Axial Clearances Controlled to within 0.015 - 0.035 mm for tight hydraulic chamber sealing
Factory Production Showcase

Custom Oil Pump Gears & Hydraulic Pump Gear Sets Real Manufactured Samples & Variations

Authentic studio photography of custom manufactured parts, gear sets, and components produced to OEM customer specifications.

Precision external oil pump gear pair with integrated drive shaft and keyway

Precision external oil pump gear pair with integrated drive shaft and keyway

Helical low-noise oil pump drive gear for automotive engine lubrication

Helical low-noise oil pump drive gear for automotive engine lubrication

Hydraulic gear pump high-pressure driven gear with mirror ground end faces

Hydraulic gear pump high-pressure driven gear with mirror ground end faces

Internal crescent gear pump inner rotor and ring gear set

Internal crescent gear pump inner rotor and ring gear set

Engine lubricating oil pump gear with lightening holes and induction hardened teeth

Engine lubricating oil pump gear with lightening holes and induction hardened teeth

Dual shaft hydraulic pump gear pair with precision ground journal seats

Dual shaft hydraulic pump gear pair with precision ground journal seats

Case-hardened heavy diesel engine oil pump drive gear assembly

Case-hardened heavy diesel engine oil pump drive gear assembly

Precision sintered powder metallurgy oil pump rotor pair

Precision sintered powder metallurgy oil pump rotor pair

Custom options

Manufacturing details that can be reviewed before quotation.

  • Helical pump gears with engineered helix angle for ultra-low pressure ripple and silent operation
  • Integral single-piece gear and shaft or separate splined / press-fit pump gears
  • Anti-cavitation relief grooves machined on gear faces or thrust plates
  • DLC (Diamond-Like Carbon) coating or nitriding for boundary lubrication and extreme wear resistance
  • Matched paired sets with serialized backlash classification for high-volume automated assembly

Quality control

Inspection points tied to the approved technical file.

  • Double-disc surface grinding machines ensuring sub-micron end face parallelism
  • Pneumatic and air-gage bore inspection for tight shaft journal fit control
  • Zeiss CMM gear software verifying tooth thickness, involute form, and lead crowning
  • Surface roughness profiling across tooth flanks and seal surfaces

All products can be custom manufactured from 2D/3D CAD drawings or physical samples.

Quality Control & Inspection Matrix

Engineering Evidence & 100% Inspection for Custom Oil Pump Gears & Hydraulic Pump Gear Sets.

Overseas procurement teams require verifiable technical data, not unsupported claims. Every production batch at ZhongYi is inspected against approved CAD blueprints and international standards (DIN, AGMA, ISO).

Component-Specific Quality Focus:

Pump efficiency drops dramatically with even minor end-face leakage or tooth flank pitting. ZhongYi controls tooth thickness to within ±0.005 mm and end-face flatness to 0.003 mm, ensuring consistent flow rates and high volumetric efficiency across the entire operating temperature range.

Coordinate Metrology

Zeiss / Hexagon 3D CMM

Validates 3D spatial GD&T, bore concentricity, center distance, and geometric tolerances down to ±0.002 mm.

Tooth Geometry Analysis

Klingelnberg CNC Gear Analyzer

Inspects involute tooth profile error (fα), lead crowning (fβ), pitch cumulative error (Fp), and radial runout (Fr).

Hardness & Case Depth

Digital Micro-Vickers & Rockwell Testers

Verifies surface hardness (58–62 HRC), core toughness, and effective carburized / nitrided case depth gradient.

Chemical Metallurgy

Direct-Reading Optical Spectrometer

100% chemical composition verification of alloy steel forgings (20CrMnTi, 42CrMo, 18CrNiMo7-6, Stainless, POM).

Inspection Deliverables with Every Shipment

Complete Batch Traceability & Certified Test Reports

  • EN 10204 Type 3.1 Mill Test Certificate (Chemical & Mechanical Properties)
  • Zeiss 3D CMM Full Dimensional Inspection Sheet
  • Klingelnberg Tooth Profile & Lead Crowning Graph Report
  • Effective Carburized Case Depth & Hardness Curve Data
  • 100% Pre-Shipment Visual, Thread & Anti-Rust Quality Verification

Our Factory Quality Commitment:

We maintain strict incoming material spectroscopy, in-process CNC tooth coordinate monitoring, and 100% final pre-shipment dimensional inspection. All custom gear batches are backed by our full manufacturing warranty.

ISO 9001:2015 Certified
DIN 4-7 / AGMA 11-13 Standards

Applications

Custom Oil Pump Gears & Hydraulic Pump Gear Sets operating environments.

Confirm load, speed, duty cycle, environment, lubrication, and assembly constraints before selecting the final material and manufacturing route.

  • Automotive and commercial vehicle engine lubricating oil pumps (Weichai / Gaomi Runda partner applications)
  • Tractor and farm equipment hydraulic lift and auxiliary steering gear pumps
  • Forklift and construction equipment high-pressure hydraulic gear pumps
  • Industrial gearbox forced lubrication, coolant circulation, and fuel feed systems
Application Markets

Where Custom Oil Pump Gears & Hydraulic Pump Gear Sets Are Engineered & Deployed

Discover how this gear category meets extreme torque, low backlash, quiet operation, and weather-resistance demands in primary industry sectors:

View All 5 Industry Hubs →

Technical FAQ

Common questions before ordering custom oil pump gears & hydraulic pump gear sets products.

Critical specifications are confirmed against final drawings before production.

Why are helical gears increasingly used in modern oil pumps?

Helical gears provide continuous progressive contact, which reduces fluid trapping, cavitation noise, and pressure ripple compared to standard spur gears, making them ideal for quiet automotive engines and precision hydraulic systems.

How does ZhongYi prevent fluid trapping in external gear pumps?

We incorporate optimized tooth tip chamfers, modified dedendum clearance, and matching relief groove designs that allow trapped oil between teeth to escape smoothly into the pressure outlet without causing pressure spikes.

Can you produce oil pump gears from sintered powder metallurgy materials?

Yes, for high-volume automotive applications we provide high-density sintered powder metallurgy pump gears with excellent dimensional repeatability and wear resistance.

24-Hour Engineering Quote & DFM Review

Upload Your Drawings for Custom Oil Pump Gears & Hydraulic Pump Gear Sets Manufacturing

Send your 2D blueprints or 3D CAD models. Our senior gear engineering team will review tooth geometry, module/pitch, materials, heat treatment feasibility, and provide transparent factory pricing within 24 hours.

Supported CAD Blueprint & Drawing Formats:

STEP (.step / .stp) AutoCAD (.dwg / .dxf) IGES (.igs) SolidWorks / 3D CAD PDF Technical Blueprints Worn Physical Samples

Mutual NDA Protection

We sign strict Non-Disclosure Agreements to safeguard proprietary designs.

< 24h DFM Feedback

Rapid manufacturability review, tolerance checks, and unit quotation.

Direct Factory Engineering

Direct technical communication with senior master gear artisans.

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